Fully welded die shoe made of hot rolled steel plate

Steel Plate Fabrication

Many industrial grade projects can reap the benefits of hot rolled steel plate to meet their demands for strength, durability, and a solid foundation. Hot rolled plate can speed up your project that is getting bogged down by long lines for casting and styro design at foundries, as well as keep your costs down when a cast product is overkill for your application. Read on below to see how we can use our hot rolled plate products and services to fulfill your project.

 

Flame Cut Steel Plate

Using CAD / CAM plasma and oxy-fuel cutting machines, we burn steel plate to shape from raw plate. With 4 tables, we can cut plate up to 10' x 40' x 13". Also, we stock multiple thicknesses of hot rolled A-36, A-572 (grades 50 and 80), 1020, 1045, mild steel and 4140 steel plate on-site; can order to fit your application and do our own annealing; all of which enables us to provide fast delivery and low prices.

Applications:

  • earth moving and construction equipment
  • alternative energy structures and components
  • oil rigs and platforms
  • military and defense projects
  • die sets and kits for sheet metal stamping dies
  • concept, prototype and private use pieces
  • other miscellaneous, industrial grade applications

In the distance, steel plates are being delivered as the burn tables are busily cutting away.A close-up view of a steel plate parallel being cut on a burn table.A magnetic lift crane removes a flame cut steel parallel from the burning table.Several tons of flame cut steel plate pieces being staged for further processing and machining.

 

Blanchard Grinding and Machining

After burning, we machine, plane, drill and tap the raw steel shapes into functional pieces with grinding and machining.

Along with standard CNC milling and machining, we can improve the raw steel’s flatness and parallelism with our Blanchard grinders. Capable of grinding up to 128" diagonally, we have 5 machines on-site to grind plate to customer specified thicknesses.

On the electromagnetic chuck of one of five Blanchard grinders, several steel parallels are being ground simultaneously.The largest of the Blanchard grinders can grind up to 128 in. diagonally.A fully fabricated and machined die shoe, with tapped holes, is ready for details and components.

 

Welding and Fabricating

Over the years, we have had thousands of successful weld and fabrication applications under our belt. Improving accuracy, we use our Arc Writer during the burning process to plot out the exact position for details from the CAD data before we weld with sub-merged arc or MIG.

Using our heat treating / stress relieving oven, we can preheat steel before the weld process. This allows the weld to penetrate deep into the product and not be shocked by the ambient temperature of cold steel, resulting in a slower set for a stronger weld.

Adding more value to die tooling makers, we build nitro plates and plumb plates to accompany its die shoes.A fully welded dies shoe, ready for stress relieving.A welder putting the parallels on to a die shoe plate.

 

Steel Stress Relieving, Annealing and Media Blasting

Once our assemblies are welded, we can properly heat treat and anneal the steel and weldments with our in-house oven. Capable of handling pieces 8' x 10' x 24', and temperatures up to 1,500°F, we also use our oven to preheat steel before welding for more durable applications.

After stress relieving and annealing, we can also treat steel plate products with our media shot blasting booth. Clearing away sediment and slag, the media blast treatment will leave the piece with a clean surface that is suitable for painting and further processing.

Freshly blasted, this welded die shoe waits in the blasting booth before moving on to be milled, bored and tapped.Stress relieving can cause the surface of steel to become flaky.  Media blasing will clean off the scales and flakes and prepare the surfaces for final machining and painting.Here is the same piece after a visit to the media blast booth.  Clear of flakes, the part is now ready for final milling, boring and tapping.The in-house oven can stress relieve large steel weldments and pieces up 8ft. x 10ft. x 24ft.

Tooling Systems Group
Corporate Headquarters

555 Plymouth Ave NE
Grand Rapids, MI 49505
Phone: 616-863-8623
Fax: 616-863-8765

Drew Boersma, President
Advanced Tooling Systems
1166 Seven Mile Rd NW
Comstock Park, MI 49321
Phone: 616-784-7513
Fax: 616-784-4780

Tim McClary, President
Banyan Tooling Systems (Dongguang) Co., Ltd
No.1, Shen Zhen Zai Yi Jie, Tie Song
Qing Xi Town, Dongguan City, Guangdong
China, 523640
Phone: +86 769-86003036
Email: pqiu@toolingsystemsgroup.com

Paul Qiu, President
Dienamic Tooling Systems
303 Sam Rayburn Pkwy
Lenoir City, TN 37771
Phone: 865-717-1540
Fax: 865-717-1555

Mike Walker, President
Engineered Tooling Systems
2780 Courier Dr NW
Walker, MI 49534
Phone: 616-735-0077
Fax: 616-735-1259

Jim Grotenrath, President
Mold Tooling Systems
2972 Wilson Dr NW
Grand Rapids, MI 49534
Phone: 616-735-6653
Fax: 616-735-2252

Dan VanEnk, President
Specialty Tooling Systems
4315 Three Mile Rd NW
Grand Rapids, MI 49534
Phone: 616-784-2353
Fax: 616-784-9045

Dave Ruthven, President

Jamey Moore
Sales Manager/Project Manager
Desk: 616-784-2353 ext 26
Cell: 616-375-2825
JMoore@ToolingSystemsGroup.com
Steel Craft Technologies
8057 Graphic Dr NE
Belmont, MI 49306
Phone: 616-866-4400
Fax: 616-866-4545

Kimm Slater, President
Jeff Hill, Sales
Todd Botma, Sales
Concept Tooling Systems
555 Plymouth Ave NE
Grand Rapids, MI 49505
Phone: 616-301-6906
Fax: 616-301-6907


Mark Eberlein , President
Rapid Tooling Systems
555 Plymouth NE
Grand Rapids, MI 49505
Phone: 616-893-2959

John Grotenrath, President

3DM Source
555 Plymouth Ave NE
Grand Rapids, MI 49505
Phone: 616-647-9513
Fax: 616-647-9516

Lonestar Tooling Solutions
4958 Stout Dr.
San Antonio, TX 78219
Phone: 210-785-9225
Fax: 210-581-7873

Trey Porter, President
Eagle Industrial Group 847 West River Center Dr. Comstock Park, MI 49321
Phone: 616-647-9904
Fax: 616-647-9905

Chad Boersma, President
Ultimate Gaging Systems
555 Plymouth Ave NE
Grand Rapids, MI 49505
Phone: 616-264-6966
Fax: 616-264-6970

Scott Jelsma,
President
Cell:616-304-7667
Phone:616.264.6966

Jeff Momber,
Cell:616.446.2644
Phone:616.264.6962
Hot Stamping Tooling System 555 Plymouth Ave. NE Grand Rapids, MI 49505
Phone: 616-863-8623

Tim Parr, President